Cyber-Physical Security

threats · controls · rules

A hacked server leaks data; a hacked vehicle or charger can hurt people. Regulators now require security in the design.

Rules that reach into the stack: UN R155 and R156 required for all new EU vehicles since July 2024; a US ban on Chinese and Russian connected-vehicle software from model year 2027; and on their connectivity hardware from model year 2030. R155 covers cybersecurity management systems and R156 software update management systems. RULES THAT REACH INTO THE STACK July 2024 UN R155 / R156 all new EU vehicles MY2027 US ban: Chinese/Russian vehicle software MY2030 US ban: Chinese/Russian connectivity hardware R155: cybersecurity management system. R156: software update management system.
EU R155/R156
Since July 2024
US software ban
MY2027
US hardware ban
MY2030
Key control
Secure boot
Hub
Systems

Finding

Connected machines can cause physical harm, and since 2024-25 regulators require security and supply-chain controls in the design itself

When software controls brakes, battery charging or grid inverters, a breach can cause physical damage or injury. Regulators responded on two fronts. UN Regulations 155 and 156 have required a certified cybersecurity management system and software-update management system for every new vehicle sold in the EU since July 2024. In the US, the Commerce Department's January 2025 rule bans connected-vehicle software tied to China or Russia from model year 2027 and their connectivity hardware from model year 2030.

The technical controls are well known: hardware roots of trust and secure boot so only signed software runs, encrypted and authenticated vehicle networks, signed OTA packages with rollback, separation between safety-critical and connected functions, and monitoring for intrusions across the fleet. Chargers and grid inverters face the same threats with less regulation; a compromised charger network can disrupt both drivers and the grid. Supply-chain origin is now a security attribute, not just a cost line.

Controls

Core security controls

Security controls
ControlProtects againstStandard or rule
Secure boot, hardware root of trustUnauthorized softwareISO/SAE 21434
Signed OTA with rollbackMalicious or broken updatesUN R156
Network segmentationLateral movement to safety functionsISO/SAE 21434
Fleet monitoringUndetected intrusionsUN R155
Supply-chain origin checksAdversary-controlled componentsUS connected vehicle rule (BIS)

Sources

Sources and scope

Scope
Cyber-Physical Security for Software-Defined Systems
Sources
UNECE R155/R156; US Commerce BIS final rule (January 2025); ISO/SAE 21434
Updated
October 2026