⚡ Battery Factory Directory


Battery Materials Processing & Refineries


Cathode and anode materials are the core of lithium-ion batteries, defining energy density, cost, cycle life, and safety. Cathodes (such as LFP, NMC, and NCA) drive much of the pack’s capacity and performance, while anodes (primarily graphite today, with silicon blends emerging) determine charging speed, cycle stability, and safety margins. Together, they represent the most strategic layer of the battery supply chain, requiring refined, high-purity inputs and advanced processing to meet the demands of EV gigafactories worldwide.

EVs use NCM, NCA, and LFP chemistries; storage applications use NCM (on-grid) and LFP (off-grid); and solar applications using LFP.

Battery-Grade Materials

Battery-grade chemicals are refined precursors, providing the feedstock for cathode and electrolyte production. Their purity and consistency directly affect cell performance and safety.

Material Refined Form Major Producers Constraints
Lithium Lithium carbonate, lithium hydroxide (LiOH) China (Tianqi, Ganfeng), Albemarle (Chile/US), SQM >70% refining capacity in China; hydroxide demand growing for high-nickel CAM
Nickel Nickel sulfate (NiSO4) - HPAL, MHP feedstock Indonesia (HPAL projects), China, Russia, Canada ESG challenges from HPAL; export restrictions (Indonesia)
Cobalt Cobalt sulfate (CoSO4) China, DRC (via Chinese refiners), Finland Supply highly concentrated in DRC ? China refining
Manganese Manganese sulfate monohydrate (MnSO4) China, South Africa, Gabon, pilot plants in EU/US High-purity supply limited; scale-up underway

Cathode Active Materials (CAM)

CAM is the engineered powder that forms the positive electrode in a lithium-ion cell. CAM design defines energy density, cost, and cycle life. CAM production is highly concentrated in China, Korea, and Japan, with new capacity being built in Europe and North America.

CAM Type Composition Producers Notes
NMC* (Nickel Manganese Cobalt) Varied Ni:Mn:Co ratios (622, 811) Umicore, BASF, LG Chem, CATL High energy density; cobalt content still a concern
NCA (Nickel Cobalt Aluminum) Ni-Co-Al blends Panasonic/Tesla, Sumitomo Metal Mining High-nickel, high-energy; safety challenges
LFP (Lithium Iron Phosphate) LiFePO4 chemistry BYD, CATL, Valence, U.S./EU pilot lines Low cost, safer, cobalt-free; lower energy density
LMFP (Lithium Manganese Iron Phosphate) LiMnFePO4 blends CATL, Gotion, Chinese pilot projects Improved energy density vs LFP; emerging scale
Solid-State Cathodes Sulfides, oxides, composites (R&D) Toyota, QuantumScape, Solid Power Pre-commercial; promise of higher density & safety

Battery Anode Materials

Anode materials are the negative electrode in lithium-ion batteries, storing and releasing lithium ions during charge and discharge. While cathode active materials (CAM) define much of the energy density and cost, anodes are equally critical for cycle life, charging speed, and safety. Today’s EV anodes are dominated by graphite — both natural and synthetic — with growing use of purified spherical graphite (PSG) and silicon blends to boost performance. Emerging chemistries such as lithium-titanate oxide (LTO) and solid-state designs may diversify anode material demand in the future.

Material Examples Advantages Constraints
Natural Graphite (Purified Spherical Graphite – PSG) Processed flake graphite, rounded to 10–30 µm spheres High tap density, cost-effective, widely used in EV anodes China dominates refining; environmental concerns with purification
Synthetic Graphite Petroleum coke/coal tar pitch ? graphitized at >2,800°C High purity, consistent quality, good fast-charging stability Very energy-intensive; higher cost; carbon footprint concerns
Silicon-Enhanced Graphite Graphite blended with 5–15% silicon or SiOx Higher capacity (~3,500 mAh/g vs 370 for graphite); improves energy density Volume expansion during cycling; cycle life challenges; higher cost
Lithium-Titanate (LTO) Spinel Li4Ti5O12 Exceptional safety, fast charging, long cycle life Lower energy density; niche applications (buses, heavy-duty fleets)

Why They Matter

Battery-grade refining and CAM production are the most strategic chokepoints between raw mining and gigafactory cell assembly. Control of these midstream assets determines which regions can secure battery supply chains. Without localized BG/CAM refining, even domestic mines cannot feed regional gigafactories efficiently. Securing diversified supply of both natural and synthetic graphite for anodes is considered as strategic as cathode supply in the midstream battery chain.

Supply Chain & Risks

Refining capacity is overwhelmingly concentrated in China, which processes ~60–90% of global lithium, cobalt, graphite, and manganese feedstocks. Nickel refining is growing in Indonesia but faces ESG and export-policy challenges. Western supply chains are racing to build BG and CAM refineries in the U.S., EU, and allied countries to comply with IRA and EU Critical Raw Materials Act requirements. Risks include long lead times (3–5 years for refineries), high capex, permitting hurdles, and IP concentration in Asian firms.

Over 90% of PSG refining capacity is in China, creating dependency risks for natural graphite. Synthetic graphite is dominated by Chinese and Japanese suppliers and carries a heavy carbon footprint. Silicon additives are supplied by specialized chemical companies and remain expensive. U.S., EU, and Australian projects are moving to establish local PSG and synthetic graphite refining capacity under critical minerals strategies.


CAM refineries

List of the major refineries for processing battery-grade lithium, nickel, cobalt, and manganese for making batteries for electric vehicles, storage, and solar. These minerals and metals are the most critical (active) materials in making EV batteries.

Refinery Product State
6K LFP, NMC811 MA
Albemarle Lithium hydroxide NC
Alionyx Energy Redox active polymers CA
American Battery Technology Company Lithium hydroxide NV
Ascend Elements NMC MI
Ascend Elements NMC KY
BASF Elyria Lithium Lithium carbonate OH
BASF Toda America LMO, NMC MI
Controlled Thermal Resources Lithium hydroxide CA
Eagle Lundin Humboldt Mill Nickel MI
ICL-IP America Inc. LFP MO
Ioneer Lithium hydroxide NV
Lanxess-Standard Lithium Lithium carbonate AR
Lanxess-Standard Lithium Lithium carbonate AR
Lithium Americas Lithium carbonate NV
Livent Lithium hydroxide NC
Missouri Cobalt Cobalt MO
Mitra Future Technologies LFP CA
Piedmont Lithium Lithium hydroxide NC
Piedmont Lithium Lithium hydroxide TN
Primet Precision Materials cathode materials NY
Talon Nickel Nickel ND
Tesla Lithium hydroxide TX
The Metals Company Cobalt, nickel sulfate TX

Anode material (graphite) refineries

Refinery Product State
Advano Silicon LA
Alabama Graphite Natural graphite AL
Alkegen Si-graphite composite IN
Amprius Technologies Silicon nanowire anode CA
Amsted Graphite Natural graphite WV
Anovion Synthetic graphite NY
Anovion Spokane Graphite WA
Applied Materials Lithiated anodes CA
Birla Carbon Synthetic graphite LA
Birla Carbon Synthetic graphite GA
Enevate Si-graphite composite CA
Graphex Spherical graphite Mi
Graphite One Graphite WA
Group14 Technologies Si-graphite composite WA
Li-Metal Graphite NY
Libama advanced metal anode TN
NanoGraf Si-graphene composite IL
Nanotech Energy Graphene CA
Novonix Synthetic graphite TN
Paraclete Energy Silicon MI
SGL Carbon Natural graphite NC
SGL Carbon Natural graphite CA
SGL Carbon Natural graphite PA
SGL Carbon Natural graphite PA
Sila Nanotechnologies Si-graphite composite CA
Superior Graphite Synthetic graphite IL
Superior Graphite Synthetic graphite IL
Syrah Technologies Graphite LA


Market Outlook & Adoption (Cathode + Anode)

Rank Trend Adoption Drivers Constraints
1 LFP (Lithium Iron Phosphate, Cathode) Low cost, safe, cobalt-free; mass adoption in China and global mid-market EVs Lower energy density vs nickel-rich chemistries
2 Purified Spherical Graphite (PSG, Anode) Dominant EV anode material; cost-effective; scalable supply (China-led) China refining dependency; ESG concerns
3 NMC Cathodes (622 / 811) High energy density; widely used in premium EVs Cobalt/nickel supply volatility; higher cost
4 Synthetic Graphite (Anode) Stable cycling; fast-charging resilience; consistent quality Energy-intensive production; carbon footprint; higher cost
5 NCA Cathodes High nickel content, high energy density (Tesla, Panasonic) Safety concerns; supply risks; less adoption outside Tesla
6 Silicon-Enhanced Graphite (Anode) Boosts anode capacity and energy density; attractive for performance EVs Swelling/volume expansion; cycle life limits; high cost
7 LMFP Cathodes (Lithium Manganese Iron Phosphate) Improves LFP energy density; manganese widely available Scaling still limited; performance validation ongoing
8 LTO (Lithium Titanate Oxide, Anode) Exceptional cycle life and safety; used in buses and commercial fleets Low energy density; niche applications only
9 Solid-State Cathodes & Anodes Future promise: lithium metal anodes, solid electrolytes; game-changing safety/density Not commercial; scale-up and manufacturing challenges