Seaport Electrification > Electric RTG Cranes


Electric RTG Cranes


Electric rubber-tired gantry cranes are container-handling cranes used for stacking and transferring containers within ports and intermodal terminals. They are a high-leverage electrification target because hoist events create large power bursts and the fleet scales to site-level demand. Electrification and automation both increase the importance of buffering, clean power, and resilient yard energy infrastructure.

What RTG Cranes Do

Attribute Typical Reality Why It Matters
Asset type Rubber-tired gantry crane used for container stacking and transfer Defines the highest-energy mobile equipment class in many container yards
Operating domain Container yards and intermodal terminals Highly repeatable motion patterns enable automation and predictable energy demand
Duty profile Lift and travel cycles with short high-power events Creates power spikes that drive power-quality and buffering requirements
Fleet deployment Multiple cranes per terminal Aggregate peak demand becomes a site-level grid and substation problem

Electric RTG crane list

OEM Model Control Mode Cost Band
Kalmar AutoRTG Automated USD 3.0M-6.0M+
Kalmar Zero Emission RTG Automation-ready USD 2.2M-4.0M
Konecranes Automated RTG (ARTG) Automated USD 3.0M-6.0M+
Konecranes E-Hybrid RTG Semi-automated USD 1.6M-2.5M
Liebherr ERTG-CRD Manual USD 2.2M-4.0M
Liebherr RTG-CB Manual USD 1.6M-2.5M
Liebherr RTG-HB Manual USD 1.6M-2.5M
Liebherr RTG-HC Manual USD 1.6M-2.5M
Mitsui E&S Transtainer Manual USD 1.6M-2.5M
PACECO Hybrid Transtainer Manual USD 1.6M-2.5M
PACECO NZE Transtainer Manual USD 2.2M-4.0M
PACECO Shore Powered Transtainer Manual USD 2.2M-4.0M
ZPMC Automated RTG (X/Y/Z Pro) Automated USD 3.0M-6.0M+
ZPMC RTG Series Manual USD 1.6M-2.5M

Electrification Pathways

Electrification Path What Changes Primary Value
Diesel-hybrid RTG Adds energy recovery and a smaller energy buffer Reduces fuel and emissions without full grid dependence
Trolley or busbar electric RTG Connects to electrified runway segments Cuts diesel runtime while preserving mobility
Cable reel electric RTG Runs fully electric with reel-fed power Eliminates diesel on the crane; high uptime with grid connection
Battery electric RTG Uses onboard battery for travel and lift events Enables zero local combustion with buffering; reduces peak draw with control

Energy and Power Envelope

Bands describe the operating class without implying vendor-specific specifications. Exact values vary by crane size, spreader, lift height, and site throughput targets.

Parameter Typical Band Notes
Power input class Medium-voltage AC service feeding crane drives Often a terminal-level infrastructure dependency
Internal DC bus class High-voltage DC bus inside the crane drive system Exact values vary by design and vendor
Peak power events Multi-hundred kW to multi-MW bursts during hoist events Power spikes dominate infrastructure planning
Energy buffering Onboard buffer or stationary buffer depending on architecture Buffers reduce grid peaks and improve power quality
Planning metric Moves per hour and availability rather than vehicle range Energy is a throughput constraint, not a distance constraint

Automation and Autonomous Operation

Automation changes yard throughput, safety workflows, and utilization targets. Higher utilization increases sensitivity to power quality and peak demand management.

Automation Mode Operational Meaning Typical Requirements Energy Implication
Manual operation Operator-controlled crane with standard safety systems Standard terminal controls and procedures Electrification reduces fuel but does not change utilization limits
Assisted operation Automation assists positioning and anti-sway functions Sensors and control upgrades Improves productivity and repeatability of power events
Automated RTG Automated stack moves under supervisory control Site mapping, safety case, control integration Higher duty intensity increases importance of buffering and clean power

Infrastructure Trigger Points

Trigger What Appears On Site Next Infrastructure Step
More cranes or higher throughput targets Substation and feeder limits appear quickly Upgrade service capacity and distribution
Power quality issues Voltage sag, flicker, nuisance trips Add buffering and power conditioning
Long grid upgrade timelines Interconnect and transformer delays Stage with BESS and microgrid control strategy
Automation rollout Higher utilization and tighter uptime requirements Increase redundancy, buffering, and monitoring

Digital Systems and Connectivity Signals

Capability How To Represent Why It Matters
Crane control integration Compatible / OEM-dependent / unknown Determines feasibility of automation and orchestration
Telemetry and diagnostics Standard / optional / unknown Enables maintenance optimization and energy analytics
Remote supervision Supported / OEM-dependent / unknown Key for automated operations and safety cases
OTA updates None / limited / full / unknown Signals software-defined maintainability over decades