Supply Chain > ADAS/AV Stack > Safety & Redundancy Hardware
EV In-Vehicle Network
The In-Vehicle Network (IVN) is the internal communication fabric that connects sensors, compute, controllers, and actuators inside the vehicle. Modern IVNs combine a high-bandwidth Automotive Ethernet backbone with legacy control buses (CAN/CAN-FD and LIN) for deterministic control and cost-effective I/O.
ADAS (Advanced Driver-Assistance Systems) and AV (Autonomous Vehicle) sensing increases data rates dramatically. IVN design determines whether multi-camera, radar, and LiDAR data can reach compute with the latency, determinism, and reliability needed for safe motion control.
IVN technology layers
Most vehicles run multiple network types simultaneously. Ethernet carries high-rate sensor data; CAN/CAN-FD carries real-time control and diagnostics; LIN handles low-cost low-speed devices.
| Network | Primary role | Where it is used | Key hardware | Notes |
|---|---|---|---|---|
| Automotive Ethernet | High-bandwidth data plane | Cameras, ADAS compute, zonal backbones | Switches, PHYs, connectors, shielded cabling | 100BASE-T1, 1000BASE-T1 are common; 10G-T1 is emerging for AV |
| CAN | Deterministic control plane | Powertrain, chassis, safety signaling, diagnostics | MCUs, CAN transceivers, gateways | Robust, mature, ubiquitous |
| CAN-FD | Higher-throughput CAN | Domains needing more payload than classic CAN | MCUs, CAN-FD transceivers, gateways | Often used as a bridge while Ethernet backbones expand |
| LIN | Low-cost low-speed bus | Body electronics, simple sensors/actuators | LIN transceivers, simple nodes | Not suitable for ADAS sensor streaming |
Topology: from ECU sprawl to zonal backbones
Legacy vehicles used many discrete ECUs connected by multiple CAN buses. Modern vehicles increasingly adopt zonal architectures: ZCUs (Zonal Control Units) aggregate local I/O, and an Ethernet backbone connects zones to central compute.
- Legacy topology: many ECUs, multiple CAN segments, heavy wiring
- Domain topology: domain controllers consolidate ECUs; Ethernet begins to appear
- Zonal topology: ZCUs per physical zone; Ethernet backbone plus gateways bridge to CAN/LIN
- Central compute topology: ADAS/AV compute node(s) connected to an Ethernet switch fabric
Key hardware
IVN performance and cost are determined by physical components that scale with autonomy level and E/E consolidation.
| Building block | What it does | Where it sits | Procurement notes |
|---|---|---|---|
| Ethernet switches | Routes Ethernet traffic between zones, sensors, and compute | Central gateway, ZCU, or dedicated switch modules | Port count and thermal design scale with camera count and backbone speed |
| Ethernet PHYs | Physical layer transceivers for 100/1000/10G-T1 links | Sensor modules, ZCUs, gateways, compute nodes | Critical for signal integrity over automotive cabling |
| CAN/CAN-FD transceivers | Electrical interface for CAN networks | MCUs, gateways, ECUs | High volume, mature supply chain |
| Gateways | Bridges traffic between Ethernet and CAN/LIN segments | Central gateway ECU or ZCU | Increasingly integrated into ZCUs and central compute modules |
| Connectors and cabling | Physical interconnect for power and data | Vehicle-wide | Shielding, impedance control, and weight become primary design constraints |
| Timing and synchronization hardware | Clocking for sensor alignment and time-stamping | Compute nodes, switches, sensors | Becomes more important as sensor fusion and distributed compute scale |
Bandwidth, latency, and determinism
ADAS/AV systems need predictable end-to-end behavior. IVN design balances raw bandwidth with latency and determinism, especially for perception-to-actuation loops.
- Bandwidth: driven by camera count, resolution, frame rate, compression, and LiDAR/radar payloads
- Latency: impacts reaction time for braking, steering, and collision avoidance
- Determinism: bounded message delivery time for safety-related control
Time-Sensitive Networking (TSN)
Time-Sensitive Networking (TSN) is a set of Ethernet extensions that support scheduled traffic and bounded latency, enabling Ethernet to carry certain real-time functions previously reserved for CAN.
- Motivation: unify data plane and selected control traffic on Ethernet
- Hardware implication: switch and endpoint support for TSN features
How IVN relates to ADAS compute and ZCUs
In zonal architectures, ZCUs aggregate local sensors and actuators and connect upstream over Ethernet. ADAS compute nodes ingest sensor streams and emit commands that propagate back through the IVN to motion controllers and drive-by-wire systems.
Common interface patterns
- Camera module: image sensor plus ISP plus Ethernet PHY (or serializer/deserializer) feeding an Ethernet switch
- Radar module: ECU feeding Ethernet or CAN depending on integration and bandwidth
- ZCU: Ethernet uplink plus CAN/LIN downlinks for local I/O
- Central compute: multi-port Ethernet plus safety monitor pathways plus gateway functions (varies by OEM)
What IVN is not
IVN is internal. External connectivity is a separate stack.
- External comms: cellular (LTE/5G), GNSS, V2X, telematics control unit (TCU)
- Cloud/fleet: data ingestion, model training, OTA orchestration
