Heavy-Duty Fleet Depots

Class 8 · battery buffer · grid-forming · MW envelopes

A depot for a few vans can be a row of chargers; a depot for trucks cannot. Above a few megawatts the battery and the controller decide what the site can do, and the chargers become accessories.

Three steps from charging site to fleet energy depot: a charging site puts plugs on a grid feed; a battery-backed depot adds storage that caps the peak demand; a fleet energy depot can island from the grid and schedules energy around the fleet. Site power by depot type: last-mile van depots 1 to 5 MW, transit bus depots 2 to 10 MW, robotaxi hubs 1 to 14 MW (Tesla's St. Elmo Road lot in Austin is planned at about 14 MW), and Class 8 truck depots 5 to more than 20 MW. THREE STEPS FROM CHARGING SITE TO FLEET ENERGY DEPOT Charging site plugs on a grid feed Battery-backed storage caps the peak Energy depot islands, schedules fleet SITE POWER BY DEPOT TYPE (MW) Last-mile vans 1-5 MW Transit buses 2-10 MW Robotaxi hubs 1-14 MW Class 8 trucks 5-20+ MW 0 5 10 15 20
Truck depot
5-20+ MW
Robotaxi lot
~14 MW
Transformer wait
~128 wk
Hub
Charging

Finding

Heavy-duty depots move up a three-step ladder, and the move from step one to step two is forced by the utility, not chosen by the fleet

A plug-in charging site needs a grid connection sized for its full peak: 20 trucks on 1.2 MW Megachargers is 24 MW. US transformer deliveries averaged about 128 weeks in 2025, so most truck depots open with a battery that covers the gap between the feed they can get and the peak they need.

The second step, a battery-backed depot, cuts the bill: it trims the 15-minute peak that sets demand charges (see Depot Charging Costs). The third step, a fleet energy depot, adds grid-forming inverters, an on-site microgrid controller and scheduling tied to the fleet's dispatch, so the site keeps working through an outage and charges each truck when its route requires rather than when it arrives. Greenlane's truck stops in Colton, California and on I-45 in Dallas and Houston, WattEV's solar-and-storage depots and Tesla's Semi sites sit between steps two and three.

China took a different path for heavy trucks. Battery-swap stations run by CATL's Qiji Energy and others charge packs on racks at a steady rate and swap them in about five minutes, which turns the truck peak into a flat station load. Driverless fleets push all depots toward step three: Tesla's Austin robotaxi lots and its Megachargers at Giga Texas run on schedules no driver sets. See Fleet Energy Depots for the depot definition and Megawatt Charging System for truck chargers.

Three steps

Charging site, battery-backed depot, fleet energy depot

Depot capability by step
CapabilityCharging siteBattery-backed depotFleet energy depot
Main jobCharge vehiclesCut the electricity billRun the fleet's energy and operations
Fast chargingYes, first come first servedYesYes, scheduled by duty cycle
Battery storageNoGrid-following, peak shavingGrid-forming, can black start
Grid outageOfflineMinutes to an hour on critical loadsDegraded but operating
Grid feed neededFull peak loadAverage load plus marginAverage load; can open before the upgrade
Local controlCharger network cloudEnergy management systemOn-site controller that runs without the cloud
Fit for driverless fleetsNoPartialYes

Depot types

Heavy-duty and high-utilization depots in operation

Power envelopes are ElectronsX estimates for a full build-out.

Depot types and examples
Depot typeSite powerDesign elementsExamples
Class 8 regional and drayage5-20+ MWMCS or 350-400 kW DC, pull-through lanes, battery bufferGreenlane Colton (CA), Dallas and Houston (TX); WattEV Long Beach and Bakersfield; TeraWatt Rancho Dominguez; Tesla Semi depots at PepsiCo Sacramento and Modesto
Heavy-truck battery swap2-10 MW per stationStationary charging racks, robotic swap bay, standardized packsCATL Qiji and other swap networks on Chinese coal, steel and port routes
Transit buses2-10 MWPlug-in DC, overhead pantographs, on-route chargersShenzhen's all-electric BYD fleet; LA Metro, King County Metro, European city depots
Robotaxi hubs1-14 MWDense DC stalls, wireless pads, cleaning and calibration baysTesla St. Elmo Road and Ridgepoint Drive (Austin); Waymo depots in Phoenix, San Francisco, Los Angeles, Dallas; Baidu Apollo Go in Wuhan
Last-mile vans1-5 MWLevel 2 plus some DC, battery peak shavingAmazon Rivian EDV stations; UPS, FedEx and DHL depots; JD Logistics in China

Sources

Sources and scope

Scope
Heavy-Duty Fleet Charging Depots
Sources
Wood Mackenzie transformer lead times (2025); Greenlane; WattEV; Tesla; CATL; operator disclosures
Updated
October 2026